Abstract-- Battery recycling is becoming increasingly critical due to the rapid growth in battery usage and the limited availability of natural resources. Moreover, as battery energy densities continue to rise, improper handling during recycling poses significant safety hazards, including potential fires at recycling facilities. Numerous systems have been proposed for battery detection and removal from WEEE recycling lines, including X-ray and RGB-based visual inspection methods, typically driven by AI-powered object detection models (e.g., Mask R-CNN, YOLO, ResNets). Despite advances in optimizing detection techniques and model modifications, a fully autonomous solution capable of accurately identifying and sorting batteries across diverse WEEEs types has yet to be realized. In response to these challenges, we present our novel approach which integrates a specialized X-ray transmission dual energy imaging subsystem with advanced pre-processing algorithms, enabling high-contrast image reconstruction for effective differentiation of dense and thin materials in WEEE. Devices move along a conveyor belt through a high-resolution X-ray imaging system, where YOLO and U-Net models precisely detect and segment battery-containing items. An intelligent tracking and position estimation algorithm then guides a Delta robot equipped with a suction gripper to selectively extract and properly discard the targeted devices. The approach is validated in a photorealistic simulation environment developed in NVIDIA Isaac Sim and on the real setup.

Breakthroughs, discoveries, and DIY tips sent every weekday. In the 1999 animated film, Toy Story 2, Buzz Lightyear and his fellow sentient playthings enter an airport's'back-of-the-house' to rescue Sheriff Woody Pride from a suitcase. Together the toys encounter a world of diverging conveyor belts, inclines and declines, and seemingly endless turns, all designed to carry checked baggage from an airline ticket counter or curbside kiosk to its intended flights. According to Michael Rangole, maintenance manager for Vanderlande Industries--the company that maintains and operates the baggage handling system at California's San José Mineta International Airport (SJC)--Toy Story 2 is incredibly accurate. "San Jose's system alone has over 120 curves," says Rangole.

RoboCup is an international scientific initiative with the goal of advancing the state of the art of intelligent robots, AI and automation. The annual RoboCup event, where teams gather from across the globe to take part in competitions across a number of leagues, this year took place in Salvador, Brazil from 15-21 July. In a series of interviews, we've been meeting some of the RoboCup trustees, committee members, and participants, to find out more about their respective leagues. Christoph Steup is an Executive Committee member and oversees the @Work League. Ahead of the event in Brazil, we spoke to Christoph to find out more about the @Work League, the tasks that teams need to complete, and future plans for the League.

Realizing generalizable dynamic object manipulation is important for enhancing manufacturing efficiency, as it eliminates specialized engineering for various scenarios. To this end, imitation learning emerges as a promising paradigm, leveraging expert demonstrations to teach a policy manipulation skills. Although the generalization of an imitation learning policy can be improved by increasing demonstrations, demonstration collection is labor-intensive. To address this problem, this paper investigates whether strong generalization in dynamic object manipulation is achievable with only a few demonstrations. Specifically, we develop an entropy-based theoretical framework to quantify the optimization of imitation learning. Based on this framework, we propose a system named Generalizable Entropy-based Manipulation (GEM). Extensive experiments in simulated and real tasks demonstrate that GEM can generalize across diverse environment backgrounds, robot embodiments, motion dynamics, and object geometries. Notably, GEM has been deployed in a real canteen for tableware collection. Without any in-scene demonstration, it achieves a success rate of over 97% across more than 10,000 operations.

The widespread adoption of IoT has driven the development of cyber-physical systems (CPS) in industrial environments, leveraging Industrial IoTs (IIoTs) to automate manufacturing processes and enhance productivity. The transition to autonomous systems introduces significant operational costs, particularly in terms of energy consumption. Accurate modeling and prediction of IIoT energy requirements are critical, but traditional physics- and engineering-based approaches often fall short in addressing these challenges comprehensively. In this paper, we propose a novel methodology for benchmarking and analyzing IIoT devices and applications to uncover insights into their power demands, energy consumption, and performance. To demonstrate this methodology, we develop a comprehensive framework and apply it to study an industrial CPS comprising an educational robotic arm, a conveyor belt, a smart camera, and a compute node. By creating micro-benchmarks and an end-to-end application within this framework, we create an extensive performance and power consumption dataset, which we use to train and analyze ML models for predicting energy usage from features of the application and the CPS system. The proposed methodology and framework provide valuable insights into the energy dynamics of industrial CPS, offering practical implications for researchers and practitioners aiming to enhance the efficiency and sustainability of IIoT-driven automation.

Manual tissue extraction from potato tubers for molecular pathogen detection is highly laborious. This study presents a machine-vision-guided, dual-arm coordinated inline robotic system integrating tuber grasping and tissue sampling mechanisms. Tubers are transported on a conveyor that halts when a YOLOv11-based vision system detects a tuber within the workspace of a one-prismatic-degree-of-freedom (P-DoF) robotic arm. This arm, equipped with a gripping end-effector, secures and positions the tuber for sampling. The second arm, a 3-P-DoF Cartesian manipulator with a biopsy punch-based end-effector, then performs tissue extraction guided by a YOLOv10-based vision system that identifies the sampling sites on the tuber such as eyes or stolon scars. The sampling involves four stages: insertion of the punch into the tuber, punch rotation for tissue detachment, biopsy punch retraction, and deposition of the tissue core onto a collection site. The system achieved an average positional error of 1.84 mm along the tuber surface and a depth deviation of 1.79 mm from a 7.00 mm target. The success rate for core extraction and deposition was 81.5%, with an average sampling cycle of 10.4 seconds. The total cost of the system components was under $1,900, demonstrating the system's potential as a cost-effective alternative to labor-intensive manual tissue sampling. Future work will focus on optimizing for multi-site sampling from a single tuber and validation in commercial settings.

Ensuring food safety and quality is critical in the food processing industry, where the detection of contaminants remains a persistent challenge. This study presents an automated solution for detecting foreign objects on pork belly meat using hyperspectral imaging (HSI). A hyperspectral camera was used to capture data across various bands in the near-infrared (NIR) spectrum (900-1700 nm), enabling accurate identification of contaminants that are often undetectable through traditional visual inspection methods. The proposed solution combines pre-processing techniques with a segmentation approach based on a lightweight Vision Transformer (ViT) to distinguish contaminants from meat, fat, and conveyor belt materials. The adopted strategy demonstrates high detection accuracy and training efficiency, while also addressing key industrial challenges such as inherent noise, temperature variations, and spectral similarity between contaminants and pork belly. Experimental results validate the effectiveness of hyperspectral imaging in enhancing food safety, highlighting its potential for broad real-time applications in automated quality control processes.

We present a digital-twin simulator for a pastillation process. The simulation framework produces realistic thermal image data of the process that is used to train computer vision-based soft sensors based on convolutional neural networks (CNNs); the soft sensors produce output signals for temperature and product flow rate that enable real-time monitoring and feedback control. Pastillation technologies are high-throughput devices that are used in a broad range of industries; these processes face operational challenges such as real-time identification of clog locations (faults) in the rotating shell and the automatic, real-time adjustment of conveyor belt speed and operating conditions to stabilize output. The proposed simulator is able to capture this behavior and generates realistic data that can be used to benchmark different algorithms for image processing and different control architectures. We present a case study to illustrate the capabilities; the study explores behavior over a range of equipment sizes, clog locations, and clog duration. A feedback controller (tuned using Bayesian optimization) is used to adjust the conveyor belt speed based on the CNN output signal to achieve the desired process outputs.

Flexible industrial production systems will play a central role in the future of manufacturing due to higher product individualization and customization. A key component in such systems is the robotic grasping of known or unknown objects in random positions. Real-world applications often come with challenges that might not be considered in grasping solutions tested in simulation or lab settings. Partial occlusion of the target object is the most prominent. Examples of occlusion can be supporting structures in the camera's field of view, sensor imprecision, or parts occluding each other due to the production process. In all these cases, the resulting lack of information leads to shortcomings in calculating grasping points. In this paper, we present an algorithm to reconstruct the missing information. Our inpainting solution facilitates the real-world utilization of robust object matching approaches for grasping point calculation. We demonstrate the benefit of our solution by enabling an existing grasping system embedded in a real-world industrial application to handle occlusions in the input. With our solution, we drastically decrease the number of objects discarded by the process.

Robotic grasping is facing a variety of real-world uncertainties caused by non-static object states, unknown object properties, and cluttered object arrangements. The difficulty of grasping increases with the presence of more uncertainties, where commonly used learning-based approaches struggle to perform consistently across varying conditions. In this study, we integrate the idea of similarity matching to tackle the challenge of grasping novel objects that are simultaneously in motion and densely cluttered using a single RGBD camera, where multiple uncertainties coexist. We achieve this by shifting visual detection from global to local states and operating grasp planning from static to dynamic scenes. Notably, we introduce optimization methods to enhance planning efficiency for this time-sensitive task. Our proposed system can adapt to various object types, arrangements and movement speeds without the need for extensive training, as demonstrated by real-world experiments. Videos are available at https://youtu.be/sdC50dx-xp8?si=27oVr4dhG0rqN_tT.